E-Beam Sterilization & Process Equipment, Electron Beam Emitters, CO IP Systems - E-beam Sterilization & Process Equipment
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E-beam Sterilization & Process Equipment



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E-beam Emitters

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As experts in lead shielding, mechanical transport, and control systems, IP Systems offers electron beam processing systems for the pharmaceutical, food processing, and biotechnology industries. These systems are typically used for the surface or bulk sterilization of components and product by controlled exposure to either E-beams or x-ray spectra. Other common applications of an E-beam system are the curing of coatings and adhesives, improving properties of plastics and fibers, and pollution abatement. We work closely with your process engineers to develop optimum solutions, including integrating your equipment, moving product through the E-beam chamber, ensuring safety and accessibility, radiation testing, and system validation.

IP Systems uses proven commercial suppliers of E-beam emitters, such as Advanced Electron Beam, in order to provide the optimum solution in low or high voltage guns, and E-beam or x-ray dosing. In our initial investigation we will provide an analytical assessment of your application, to ensure that the irradiation goals can be achieved.




Specifications · Capabilities · Additional Information

Specifications

Applications

Aseptic Bottle Sterilization
Crosslinking (rubber tires, plastics)
Curing (materials, coatings, adhesives)
Food Product Sterilization
Medical Device Sterilization (with SKAN US)
Micro-organism Sterilization
Pollution Abatement (solvent & adhesive processes)
Polymer Chain Scission (inks, coatings, films)
Sterile Packaging Materials

Materials of Construction

Stainless Steel
Carbon Steel (painted or stainless steel skin)
Other

Surface Finishes

Coatings
Microfine Polished

Dose Rate

Bulk Rate (x-ray up to 10 kGy/sec)
Surface Rate (E-beam up to 100 kGy/sec)

Mechanical / Electrical Design

Controls
Conveyors
HMI Interfaces
Product Handling (Inlet / Outlet)

Shielding

Carbon Steel Shielding (painted or stainless steel skin)
Lead Shielding
Tunnel Inlet & Outlet Shine Path Mitigation

Air Handling

Filtration Requirements
Ozone Mitigation

Access & Maintenance

Access Doors (hinged)
Torturous Path Wireways
Windows


Capabilities

Services

Machinery Assembly & System Integration
Project Management
Quality Assurance & Documentation

Fabrication

Fully Integrated Manufacturing
In-House Machining
Certified Welding (ASME Section IX)
UL-508A Control Cabinets (in-house)
Superior Metal Polishing & Finishing

Engineering and Design

Electrical Design
Mechanical & Material Handling Design
Process Control Engineering & Programming
Solid Modeling
Structural & Seismic Analysis

Testing

Leak Testing (helium or ammonia)
Radiation Shielding Integrity Testing
Factory System Acceptance Testing
Site Acceptance Testing

Field Services

Installation
Validation


Additional Information

Industries Served

Pharmaceutical
Medical
Food and Beverage Packaging
Wire / Cable / Tubing
Printing

Standards Met

Current Good Manufacturing Practice (cGMP)
Good Automated Manufacturing Practice (GAMP 5)
UL-508A
21 CFR 1020

Projects Completed

Syringe Tub Electron Beam Sterilizer


 MORE IMAGES 

· E-beam Sterilization Tunnel

· E-beam Emitters

· Syringe Tub E-beam Integrated with Filling Isolator, #1

· Syringe Tub E-beam Integrated with Filling Isolator, #2


 DOWNLOADS 

 width= Syringe Tub Electron Beam Sterilizer
(PDF, 60KB)


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